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Modular transportable boiler plant MTKU-0.55G(P) with a capacity of 0.55 MW

Modular transportable boiler plant MTKU-0.55G(P) with a capacity of 0.55 MW

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Short information

Nominal heat output: 0.55 MW Steam output: 0.8 t. steam/hour Overall dimensions (LxWxH): 8700x3200x3450 mm Number of boilers: 1*554 kW

SKU: MTK055GP

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Details

Details

Modular transportable boiler plant MTKU-0.55G(P) with a capacity of 0.55 MW

Modular transportable boiler plants MTKU-(P) are designed for technological steam supply, as well as for heating water in heating and hot water supply systems.
Our boiler plants do not require project development , as they are manufactured according to the specifications of TU U 25.3-36350685-001:2014 , as a finished factory product and have a certificate of conformity of Ukraine UA. TR. 089.02223-14. For the installation of a boiler house, it is only necessary to develop a "installation on site" project.

Main advantages:

it is not required to develop a full-fledged boiler house project, which increases the cost and construction time. It is only necessary to complete the project for supplying external communications;
if necessary, the boiler room can be easily transferred to another facility;
low payback periods;
small overall dimensions;
the ability to start immediately after installation.

Types of fuel burned:

gaseous: natural or liquefied gas;
liquid: fuel oil or diesel.

The boiler room is delivered to the installation site in transportable blocks and after installation it is a single room with the main and auxiliary equipment installed.

Delivery set includes:

boiler room on the basis of metal structures (boxes);
steam boilers;
automation of boilers and boiler room, instrumentation;
pumping equipment (network and circulation pumps, make-up pumps, VPU pump);
water treatment plant, taking into account the analysis of the customer's source water;
household premises (operator's cabin, bathroom, etc. on an additional order);
heating and ventilation system of the boiler room;
flue pipe and other auxiliary equipment for reliable operation.

Description of the boiler room : It is proposed to install a steam boiler IVAR BHP 800 with a CibItalUnigas (Italy) burner in the boiler room. Description of the boiler: The BHP series steam boiler with large firebox and water-cooled end wall is a monoblock design with fully automatic operation and a set of control, shut-off and safety valves for quick start-up and achieving high efficiency, reliability and long-term operation. Installation of the boiler does not require any masonry work (brickwork) and special installation operations, it is enough to make the necessary connections to steam, feed water, fuel and power supply. The steam boiler is equipped with a volumetric water tank, has a long service life, which ensures its functionality, allows the production of steam in large volumes, provided for by the design of the steam boiler, and does not allow dips in level during quick steam disassembly. The high-density vapor generated by the large mirror of the evaporating liquid does not contain water, even when it is used instantly. The volumetric furnace provides a low heat load, is equipped with an expansion joint, and guarantees a high quality of the combustion process, both on liquid and gaseous fuels. Fast absorption of thermal expansions provide subsequent protection of the tightness of the fire tubes on the tube sheet. All materials used in production undergo technical tests and are registered in the test register. The metal structures of the boiler are subjected to ultrasonic examination; and seams made by automatic welding are checked by radiographic control and hydraulic tests. The complete absence of refractory materials inside the furnace reduces the preventive maintenance of the boiler to a minimum and avoids dangerous thermal inertia. Boiler cleaning is simple and fast, because all flue gas paths are easily visible and accessible. All heat-dissipating surfaces are equipped with the necessary thermal insulation of considerable thickness. The entire structure of the boiler is protected by a sheathing made of aluminum sheet.
Burner device smooth load control from 30 to 100% manufactured by CibItalUnigas (Italy). Housing made of painted aluminum Air damper for regulating the combustion air flow Air damper servo Special combustion head and nozzle Pressure switch for monitoring the minimum combustion air pressure Gas butterfly valve Gas butterfly valve servo A panel that visualizes all the main functions with the help of light indicators Siemens electronic unit for cyclic control of correct operation and presence of flame (LMV20 combustion manager) AZL Siemens indication control unit Ignition transformer Siemens RWF modulator Fan fan motor Thermal relay for fan motor protection
Lowara steam boiler feed pump (Italy) The boiler house provides for the installation of a working and standby feed pump for a steam boiler manufactured by Lowara (Italy). These pumps are selected taking into account a 20% margin for boiler performance and pressure after the pump. The high efficiency motors of these pumps comply with the latest EU energy saving regulations.
The preparation of the source water for feeding the boilers is carried out using mechanical water purification filters mounted in the boiler room, after which the water is softened by passing through a Na-cationite filter (the filter body is made of durable glass fiber, which eliminates corrosion), which operates in automatic mode and requires only backfilling salts for the regeneration of the cation exchanger. After softening, water is supplied to fill the heating system with the help of multistage make-up pumps Wilo (Germany).
Chemical deaeration of feed water To remove oxygen and free carbon dioxide, the boiler house is provided with a chemical deaeration unit manufactured by BWT (Poland), consisting of a dosing pump and a chemical storage tank. By additional order, an atmospheric deaerator manufactured by TPK Teploterm LLC can be provided in the boiler room
Pipeline fittings , adjustable and unregulated, are offered: for water - up to Du-40 - ValTec fittings or analogues, over Du-40 - Zetkama butterfly valves or analogues - increasing reliability without compromising the overall cost of the boiler house. All pipelines of the boiler house with a surface temperature above 55 ° C ^are covered with heat-insulating material.
The metal structure of the boiler house is a single room made of metal panels with thermal insulation inside them, with a size (LxWxH) of 8700x3200x3450mm. Doors opening outward are located on the walls of the module. There are also windows on the end and side walls of the module. Window and door openings provide the necessary area for easily dumped structures.
Boiler chimney. To remove flue gases from the boiler, a chimney in a frame is provided with the boiler room, which does not require the installation of stretch marks. The foundation for the chimney is calculated when the project for linking the boiler house is carried out. The inside of the chimney is made of stainless steel, then the insulation is made and the outer casing is also made of stainless steel. Chimney height 15m. The exact height of the chimney is calculated after the execution of the EIA project at the stage of drafting the binding project.
Additional equipment (optional)
Feedwater economizer with modulating water make-up heat exchanger in an insulating casing safety valve flow sensor modulating level controller with modulating valve electronic controller for controlling the modulating water level controller
Automatic purge At the request of the customer, an automatic sludge blowdown system can be installed and connected to the steam boiler. It consists of: 1 pneumatic quick sludge valve 1 timer for the frequency and duration of the purge installed in the boiler control panel
Salinity Control Group ( TDS ) The system of constant monitoring of the appearance of solids distributed in the boiler water consists of: conductivity sensor salt content regulation and control unit pneumatic blowdown system, shut-off valve, electric control on the boiler control panel